Customized Power Supply 1-50 Ton Motorized Transfer Trolley Electric Rail Transfer Cart
1. Introduction of Railway Truck
This range of motorized transfer trolleys, with capacities from 1 to 50 tons, offers customized power supply solutions to fit diverse industrial needs. Options include low-voltage systems for safety in hazardous areas, battery-powered units for cordless mobility, and cable reel or conductor rail systems for continuous long-distance operation. These electric rail carts are engineered for reliable transport of materials—from components to heavy machinery—on fixed tracks within workshops, warehouses, and production facilities. By tailoring the power source to the application, these trolleys enhance operational flexibility, safety, and efficiency across manufacturing, assembly, and logistics operations.
2.Application of Railway Truck Low-voltage rail power supply Applicable scenarios: Crowded assembly workshops, places with high cleanliness requirements such as food and pharmaceutical industries, as well as damp and dusty environments.
Advantages: Safe and reliable, simple to maintain, and capable of continuous operation without interruption.
Cable drum power supply
Applicable scenarios: Working conditions with long operating distances and relatively simple track layouts, such as cross-regional transfer in large workshops and horizontal transportation at port terminals.
Advantages: Stable power supply, no limit on battery life, and high cost-effectiveness.
Battery-powered
Applicable scenarios: Areas with complex track networks, crossing tracks, or renovation projects where power supply tracks cannot be laid.
Advantages: It has the strongest mobility, is not restricted by external power supply facilities, and can achieve completely wireless operation.
Power supply by sliding contact line
Applicable scenarios: Harsh working conditions involving heavy loads, high frequency, and long-distance operation, such as steel metallurgy and heavy machinery manufacturing workshops.
Advantages: It can provide high power, is suitable for large-tonnage loads and high-speed operation, and has high reliability.
3.Applicable sites of Railway Truck The railway truck is mainly applied in assembly line, metallurgy industry , warehouse transport, ship industry , workpiece transport in workshop, lathe transport, steel factory, construction, petroleum industry, energy, chemical industry, railway etc.
4. Parameter of Railway Truck | Model | BDG-2t | BDG-5t | BDG-10t | BDG-16t | BDG-20t | BDG-25t | BDG-30t | BDG-40t | BDG-50t | BDG-63t | BDG-80t | BDG-100t | BDG-150t |
| Rated Load(t) | 2 | 5 | 10 | 16 | 20 | 25 | 30 | 40 | 50 | 63 | 80 | 100 | 150 |
| Table Size (mm) | Length(L) | 2000 | 3500 | 3600 | 4000 | 4000 | 4500 | 4500 | 5000 | 5500 | 5600 | 6000 | 6500 | 10000 |
| Width(W) | 1500 | 2000 | 2000 | 2000 | 2200 | 2200 | 2200 | 2500 | 2500 | 2500 | 2600 | 2800 | 3000 |
| Height(H) | 450 | 450 | 500 | 550 | 550 | 600 | 600 | 650 | 650 | 700 | 800 | 900 | 1200 |
| Wheel Base(mm) | 1200 | 2500 | 2600 | 2800 | 2800 | 3200 | 3200 | 3800 | 4200 | 4300 | 4700 | 4900 | 7000 |
| Rail Inner Gauge(mm) | 1200 | 1435 | 1435 | 1435 | 1435 | 1435 | 1435 | 1435 | 1435 | 1435 | 1800 | 2000 | 2000 |
| Wheel Diameter (mm) | 270 | 270 | 300 | 350 | 350 | 400 | 400 | 500 | 500 | 600 | 600 | 600 | 600 |
| Wheel Quantity | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 8 |
| Ground Clearance(mm) | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 75 | 75 | 75 | 75 |
| Running Speed (m/min) | 0-25 | 0-25 | 0-25 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-18 |
| Motor Power(kw) | 0.8 | 0.8 | 1.5 | 2.2 | 2.5 | 3 | 4 | 5.5 | 5.5 | 7.5 | 7.5 | 11 | 15 |
| Transformer Power(KVA) | 3 | 3 | 5 | 6.8 | 6.8 | 6.8 | 10 | 10 | 10 | 20 | 20 | 30 | 30 |
| Transformer Quantity | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
| Running Distance(m) | 70 | 70 | 70 | 70 | 70 | 70 | 70 | 60 | 50 | 50 | 50 | 50 | 50 |
| Max Wheel Load(KN) | 14.4 | 25.8 | 42.6 | 64.5 | 77.7 | 94.5 | 110.4 | 142.8 | 174 | 221.4 | 278.4 | 343.8 | 265.2 |
| Recommended Rail Model | P15 | P18 | P18 | P24 | P24 | P38 | P38 | P43 | P43 | P50 | P50 | QU100 | QU100 |
5.Advantages of Railway Truck Δ Increases production by saving material delivered time
Δ Decreases the use of cranes and tractor thereby greatly improving plant safety
Δ Avoids damage to material or product 6.Company Strength
7. Q&A Will A Railway Truck Be A Good Solution?
Since there are many material handling solutions on the market which one is the right choice? For starters, transfer trucks are movable platforms used for the horizontal movement of materials, assemblies, and other items. Consideration must be given to the weight of the load and the travel requirements for the application.
What Are The Advantages of Using a Transfer Truck?
Transfer railway truck is an excellent affordable choice for the ability to handle heavy loads. The railway trucks are compact in design and work well in areas with limited floor area. Another advantage over lift trucks is how the truck deck can be customized to suit specific loads.
What Product Handling Applications Use Transfer Carts? Coils (V-Groove deck)
Tanks (size/stability for uniformly distributed loads)
Assemblies (fixture cradle) for a complete build or to send a partially completed product to the next station (tractors, heavy equipment machinery)
Sub-Assembly shuttle from one line to another line
Maintenance cart for motors and pumps
Equipment support (stand-off deck) for navigating loads to locations with a plant facility
Material shuttle for steel tubing (flat decking with guard rails)
Elevating platform for assembly process (integrated screw-jack table)
Sand casting (flat decking)
